一种小子样产品快速研制试验方案设计及评估方法研究

薛良良; 宋月; 常海涛; 张伟久

doi:10.7643/ issn.1672-9242.2026.02.007

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装备环境工程 ›› 2026, Vol. 23 ›› Issue (2) : 49-60. DOI: 10.7643/ issn.1672-9242.2026.02.007

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一种小子样产品快速研制试验方案设计及评估方法研究

薛良良, 宋月, 常海涛, 张伟久

作者信息 +

Design and Evaluation Method of Rapid Development Test Program for Small-sample-size Products

XUE Liangliang, SONG Yue, CHANG Haitao, ZHANG Weijiu

Author information +

文章历史 +

摘要

目的针对小子样复杂电子系统研制试验短时高效要求,改进可靠性强化试验方案,并利用试验结果设计加速可靠性增长试验,提出一种研制阶段可靠性强化、增长2种方式相结合的快速研制试验响应方案,利用AMSAA模型综合评估产品的可靠度。方法在传统可靠性强化试验方案的基础上,考虑样本量和试验周期重新规划可靠性强化试验流程,提出一种结合产品设计极限、分段开展的方法。结合加速试验理论、利用工作极限值通过加大敏感应力设计了加速可靠性增长试验剖面,给出一种基于强化试验结果的加速可靠性增长试验通用设计方案,最后融合初样、试样加速可靠性增长试验结果,利用AMSAA模型进行可靠性综合评估。结果该方案快速暴露产品故障的同时,提升了研制试验效率,并能快速评估出产品研制末期的可靠性水平。结论证明了针对小子样复杂系统该快速研制试验响应方案的短时高效性。

Abstract

The work aims to improve the reliability enhancement testing program, design an accelerated reliability growth testing program based on the test results, propose a rapid development test response solution integrating both reliability enhancement and growth methods during the development phase, and comprehensively assess the product reliability with the AMSAA model so as to address the requirements for shorter development cycles and higher efficiency in the testing of small-sample-size complex electronic systems. Based on the traditional reliability enhancement testing program, the reliability enhancement testing process was re-planned by considering sample size and testing cycles. A method integrating product design limits and implemented in phases was proposed. Leveraging the accelerated testing theory and utilizing operational limits, an accelerated reliability growth testing profile was designed by intensifying sensitive stresses. A design scheme for accelerated reliability growth testing based on the results of reliability enhancement testing was provided. Finally, by integrating the results from the preliminary development prototype and the accelerated reliability growth testing, a comprehensive reliability assessment was conducted using the AMSAA model. The proposed scheme facilitates the rapid exposure of product failures, improves the efficacy of development testing, and permits the swift ascertainment of the reliability level during the concluding stage of product development. It demonstrates the high efficiency and effectiveness of this rapid development test response approach for small-sample-size complex systems.

导出引用

薛良良, 宋月, 常海涛, 张伟久. 一种小子样产品快速研制试验方案设计及评估方法研究[J]. 装备环境工程. 2026, 23(2): 49-60 https://doi.org/10.7643/ issn.1672-9242.2026.02.007

XUE Liangliang, SONG Yue, CHANG Haitao, ZHANG Weijiu. Design and Evaluation Method of Rapid Development Test Program for Small-sample-size Products[J]. Equipment Environmental Engineering. 2026, 23(2): 49-60 https://doi.org/10.7643/ issn.1672-9242.2026.02.007

中图分类号： TB114.3

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